Capabilities

Thickness:
Customized based on customer's drrawing

SIZE:

Customized based on customer's drrawing

OEM/ODM
Accept
Surface treatment:
Electric plating,powder coated,sand blasting,lacquer

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PRODUCT DETAIL

JCEN’s Competitive Advantages

  • Advanced Equipment: CNC machines and automated lathes for high-volume and small-batch production.
  • End-to-End Support:
    • Pre-Sales: Free design optimization, material selection guidance, and prototyping.
    • Post-Sales: Confidentiality agreements, rework guarantees, and global shipping.
  • Sustainability: Integration of eco-friendly practices, such as reducing chemical usage in surface treatments.

CNC Machining Process

CNC machining involves automated control of machining tools via pre-programmed software. JCEN employs state-of-the-art equipment, including 4-axis and 5-axis machining centers and high-speed CNC lathes, to achieve tolerances as tight as ±0.005 mm and surface roughness down to Ra1.6. Key steps include:

  • Design Optimization: JCEN’s engineering team collaborates with clients to refine designs for manufacturability, reducing costs and enhancing performance.
  • Multi-Axis Machining: Complex geometries are completed in a single setup, minimizing errors and ensuring consistency.
  • Post-Processing: Surface treatments like anodizing, electroplating, and laser engraving enhance durability and aesthetics.
  • Quality Assurance: Advanced inspection tools (e.g., CMM, roughness testers) verify dimensional accuracy and surface quality.

Material Versatility

JCEN supports a wide range of materials to meet diverse industrial needs:

  • Metals: Aluminum alloys, brass, stainless steel, copper, and zinc alloys for automotive, medical, and aerospace applications.
  • Custom Solutions: Compatibility with exotic alloys and composite materials for specialized requirements.

Critical Considerations in CNC Machining

To ensure optimal outcomes, JCEN adheres to strict protocols:

  • Material Handling: Avoid scratches or dents on soft metals like aluminum during loading and unloading.
  • Tool Management: Immediate inspection if a tool breaks consecutively, preventing production delays.
  • Documentation: Detailed records of defects or deviations for traceability and process improvement.
  • Environmental Controls: Stable temperature and humidity levels to maintain machining precision.

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