JCEN’s Competitive Advantages

• Advanced Equipment: CNC machines and automated lathes for high-volume and small-batch production.
• End-to-End Support:
  • Pre-Sales: Free design optimization, material selection guidance, and prototyping.
  • Post-Sales: Confidentiality agreements, rework guarantees, and global shipping.
• Sustainability: Integration of eco-friendly practices, such as reducing chemical usage in surface treatments.

CNC Machining Process:

CNC machining involves automated control of machining tools via pre-programmed software. JCEN employs state-of-the-art equipment, including 4-axis and 5-axis machining centers and high-speed CNC lathes, to achieve tolerances as tight as ±0.005 mm and surface roughness down to Ra1.6. Key steps include:

• Design Optimization: JCEN’s engineering team collaborates with clients to refine designs for manufacturability, reducing costs and enhancing performance.
• Multi-Axis Machining: Complex geometries are completed in a single setup, minimizing errors and ensuring consistency.
• Post-Processing: Surface treatments like anodizing, electroplating, and laser engraving enhance durability and aesthetics.
• Quality Assurance: Advanced inspection tools (e.g., CMM, roughness testers) verify dimensional accuracy and surface quality.

Material Versatility:

JCEN supports a wide range of materials to meet diverse industrial needs:

• Metals: Aluminum alloys, brass, stainless steel, copper,Steel, Iron and zinc alloys for automotive, medical, and aerospace applications.
• Custom Solutions: Compatibility with exotic alloys and composite materials for specialized requirements.

Critical Considerations in CNC Machining:

To ensure optimal outcomes, JCEN adheres to strict protocols:

• Material Handling: Avoid scratches or dents on soft metals like aluminum during loading and unloading.
• Tool Management: Immediate inspection if a tool breaks consecutively, preventing production delays.
• Documentation: Detailed records of defects or deviations for traceability and process improvement.
• Environmental Controls: Stable temperature and humidity levels to maintain machining precision.

Quality Control:

Packaging with Precision:

We understand the criticality of protecting your deep drawn parts during transit. That’s why we employ a variety of packaging solutions tailored to your specific needs:

• Custom Fixtures: Secure and protect delicate or complex parts during shipping.
• Vacuum Sealing: Prevent corrosion and contamination for sensitive components.
• Corrugated Boxes: Provide sturdy and reliable protection for bulk shipments.
• Plywood Cases: Ensure maximum protection for heavy or oversized parts.